PACKING YOUR BIKE
 
  Tools
 
  • 4mm, 5mm and 6mm hex wrenches and pump
  • Pedal wrench (open ended 15mm wrench might work)
  • Small blade or pocket knife to cut cardboard and open box on arrival
  Materials
 
  • Obtain a bike box and plastic fork protector from a local bike shop
  • Get extra cardboard boxes to reinforce inside of box and protect the bike
  • Packing tape, sandwich bag, rag, bubble wrap or newspaper (optional)
  Packing
 
  • Remove pedals, front wheel and quick release, stem from steerer tube and seatpost
  • Insert bike in box; turn handlebars to allow them to fit; stick seatpost near rear wheel
  • Insert front wheel in front of and just above cranks; cranks should be horizontal
  Precautions
 
  • Insert fork protector into fork, wrap frame in bubble wrap or newspaper (optional)
  • Fold a piece of cardboard and place it inside of box, below and in front of fork
  • Place a piece of cardboard between wheel and frame, wheel and box
  Helpful tips
 
  • Put pedals and front quick release in sandwich bag with pedal wrench and rag
  • Pack tools and pedal bag together in easily accessible bag or pannier
  • Twist tie a seatpost rail to rear wheel or rack so it can't fall out
  Potential problems
 
  • Holes can magically appear in the box during flight/shipping allowing things to fall out
  • Avoid storing helmet or small items in the box with the bike; panniers add protection
  • Sealed items may explode during air transport, including tubes and lube
  Tracking
 
  • Write daytime name, address and phone number at least four times on outside of box
  • Write 'fragile' in large letters on every side of the box
  • Look for bike in special or oversized cargo area of airport
Brought to you by:
League of American Bicyclists
 
   
   
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Phone: (808) 596-0588
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Phone: (808) 487-3615
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